Determination of Extractable and Leachable Volatile Organic Compounds
Medical Analyses

Determination of Extractable and Leachable Volatile Organic Compounds

    Determination of Extractable and Leachable Volatile Organic Compounds (VOC)

    According to ISO 10993-18, ISO 10993-12 and ISO 10993-17**

    1. Definition

    • Extractables: Compounds that can be released from a medical device under exaggerated laboratory conditions.

    • Leachables: Compounds that migrate into the patient or clinical environment under actual usage conditions.

    • VOC (Volatile Organic Compounds) and SVOC (Semi-Volatile Organic Compounds) are the main chemical groups of concern.


    2. ISO 10993-18 – Chemical Characterization

    Process steps include:
    ✔ Material characterization
    ✔ Determination of extractables and leachables
    ✔ GC-MS analysis of VOC profiles
    ✔ AET calculation (Analytical Evaluation Threshold)


    3. ISO 10993-12 – Extraction Conditions

    Device Type Surface/Volume Ratio Temperature Duration
    Implant devices 6 cm²/mL 37°C 72 h
    Parenteral use 3 cm²/mL 50°C 24 h
    Surface devices 1 cm²/mL 37°C 24 h

    4. ISO 10993-17 – Toxicological Risk Assessment

    • PDE determination

    • Exposure dose calculation

    • Margin of Safety:

    MOS=PDEExposureDoseMOS = \\frac{PDE}{Exposure Dose}

    A MOS equal to or above 1 indicates safety.


    5. Analytical Techniques

    Method Target Compounds Benefit
    HS-GC-MS VOC Solvent-free
    SPME-GC-MS VOC & SVOC High sensitivity
    GC-FID Total VOC Quantitative
    LC-MS/MS Non-volatile polar compounds Advanced profiling

    6. TTS Laboratory Services

    ✔ ISO 10993-18 compliant chemical characterization
    ✔ ISO 10993-12 extraction protocols
    ✔ GC-MS / LC-MS/MS / Headspace analysis
    ✔ Toxicological assessment according to ISO 10993-17
    ✔ MDR, FDA, ISO 13485 compliant documentation